Continuous Waste Tire Rubber Plastics Pyrolysis Plant
1. The Raw Material For Pyrolysis Machine
| NO. | Raw material | Note |
| 1 | Waste tyre | Steel tyre ,Nylon tyre ,Bick tyre |
| 2 | Waste plastic | PE,PVC,Waste washed mixture plastic from waste Paper Factory |
| 3 | Waste rubber | Shoes Soles,Cable Skin |
| 4 | oil sludge, waste oil sludge |
2. Running Process of Fully Automatic Waste Tire Pyrolysis Plant with High profits
1st step – feed used tires (or plastic, rubber) into reactor. If you feed 20 or more tons raw materials continuously by auto-feeder.
2nd step – start heating. You can use wood, coal, oil or gas to heat the reactor.
3rd step – being heated, waste tires (or plastic, rubber) is becoming oil gas by pyrolysis. About 2 hours later, oil gas comes out.
4th step – oil gas goes into accessories and being cooled by condensers.
5th step – after being cooled, it becomes oil and will be collected by oil tanks.
6th step – about 8-10% residual gas produced from pyrolysis can not be cooled. But don't worry, it won't be wasted. We recycle these gas into furnace for heating purpose to support pyrolysis.
7th step – and of course, the flue gas produced by burning fuels is processed by dust removal device before emission.
3. Pyrolysis Plant Models and Specification
| Product Model | Specifications | Per day output | Containers | Gross weight | Power |
| TKIA-15T | 11000mm*1500mm | 15ton | 2*40HQ | 25ton | 13kw |
| TKIA-25T | 11000mm*1700mm | 25ton | 2*40HQ | 27ton | 15kw |
| TKIA-35T | 11000mm*1900mm | 35ton | 1*40HQ&1*FR | 30ton | 20kw |
| TKIA-45T | 2600mm*6600mm | 45ton | 1*40HQ&1*FR | 33ton | 25kw |
4. Main Parts and Function
1. Reactor – waste plastic recycling for waste tire/rubber/plastic
2. Catalyst chamber – reduce speed of oil gas; improve oil quality
3. Oil-water separator – avoid oil gas being back to reactor for safety
4. Cooling system (cooling pipe and vertical condensers / horizontal condensers) -better condensing effect, more oil you will get
5. Oil tanks – collect oil
6. Anti-back fire device – recycle tail gas to furnace as fuel; second water closing for safety
7. Negative pressure device – guarantee working under normal pressure safety; shorten pyrolysis time; environment protection.
8. Dust removal system – ensure the smoke reach national emission standard
9. Auto-feeder – shorten feeding time; feed more raw material; save workers.
10. Carbon black slagging device – automatically environmental protection; save time and workers.
5. The Available Fuel for Pyrolysis Processing
| NO. | Fuel |
| 1 | Oil(fuel oil, tyre oil, heavy oil etc..) |
| 2 | Natural gas |
| 3 | Coal |
| 4 | Firewood |
| 5 | Carbon black pellet |
6. End Product Percentage and Useage( Example : raw material is tyre)
| NO. | Name | Percentage | Usage |
| 1 | Tyre oil | 45% | * can be sold directly. * make diesel and gasoline by use oil distillation machine. * can be as fuel. |
| 2 | Carbon black | 30% | * can be sold directly. * make fine carbon by use carbon black refining machine. * make pellet by use carbon make pellet machine. |
| 3 | Steel wire | 15% | * can be sold directly. * make steel bloom by use hydraulic press-packing |
| 4 | Oil gas | 10% | * can be as fuel burn by use gas burn system (pyrolysis machine included)\*extra gas also be storage as fuel for other heating. |
7. Pyrolysis Machine Advantage and Main Technical Characteristics
1. High oil output rate 45%–55% with special catalyst formula and high tech .
2. Rapid condensers and large cooling area,assure you get much more and higher quality oil. Diversiform cooling system can be choose according to client's willingness
3. Dust-removing device -four levels dust processing system make sure no any population and the output smoking is the spray .more environmental protection.
4. Double tail-gas recycling and burning system, saving energy.
5. Q245R boiler plate, high temperature resistance, thickness reaches 14mm—16mmguarantee 4-7 years service lives and optional plate is Q345R
6. Optional Auto feeder and carbon black discharge elevator, high automation, saving time and labors.
7. Eco-friendly and no any population, environmental protection
6. Machine 3D drawing flow chart and working processing
8. Spare Parts
9. Final Products
| 1 | Tyre oil | 50% | • can be sell directly. • make diesel and gasoline by used oil distillation machine. • can be as fuel |
| 2 | Carbon black | 30% | • can be sell directly. • make fine carbon by the carbon black grinding equipment. • make carbon brick by briquetting equipment. |
| 3 | Steel wire | 12% | • can be sell directly. • make steel bloom by hydraulic press-packing |
| 4 | Combustible gas | 8% | • can be as fuel heating the reactor • extra gas also be storage as fuel for other heating |
10. Safety
1) Two devices to avoid backfire in production: oil-water separator and anti-back fire device.
2) Vacuum device makes reactor working under ordinary pressure or negative pressure.
3) Temperature monitoring device to avoid excessive working temperature.
4) Pressure gage to monitor the pressure. If it goes above a certain level, the bell will alarm and the safety valve will release the pressure automatically.
11. Environmental Protection
1) The flue gas (caused by burning fuel to heat the reactor) will be purified and cooled by dust removal device, then can be released into air through chimney.
2) The procedure to remove carbon black is working under closed situation to avoid pollution.
12.Energy Saving
1) The flame path is designed as spiral so that the quantity of heat can be fully used.
2) The residual gas from pyrolysis is recycled to furnace burning to heating the reactor.
3) The insulation cover is formed by 3 levels: steel plate, rock wool and refractory cement. Excellent thermal insulation effect helps saving fuel.
13. Packaging & Shipping
14. Installatation
Source: https://recycleindustry.com/tire-recycling-machine/fully-continuous-waste-tyre-pyrolysis-plant.html